Objectives

Main objective

The objective of this project is the development of stretchable electronics for large area application for use in health care, wellness and functional clothes, and for integrated electronics in stretchable parts and products. Stretchable electronics includes the integration of electronic components, energy supply, sensors, actuators or display and switches on a stretchable substrate with stretchable conductors.


TPU test substrate with Cu conductors and dummy 8-pin component mounted

Technology Objectives
Stretchable material thickness 0.05 to 2mm
Stretchability 1 - 50 %, at low stress levels, pure (an-)elastic deformation
Biocompatibility Skin contact, wound contact, depending on application
Number of interconnecting layers in a multilayer 1 – 4
Conductor line / spacing 125 µm / 125 µm for coarse technology
10 µm / 10 µm for small area fine pitch technology
Conductivity of conductors < 50 Ω/sq., for polymer based conductors
Component assembly pitch 0.5 mm
Electronic Component types Bare die, SOT, QFP, flip-chip, BGA, SMD passives…
Max. number of I/Os per component 100
Max. size of single components 5 x 5 mm
Component assembly Lead free soldering, adhesive as alternative, mechanical “clamping”
Power source Thin film solid state Lithium-ion battery, enduring high assembly temperatures (up to 250°C)
Capacity : 100 µAh/cm²
Current density available : 2 mA/cm²
Manufacturing Potential for low cost large scale manufacturing